Disc Thermostats – Snap Action Bimetallic Temperature Switches for Appliance & Industrial Control

Disc thermostats are bimetal snap-action thermal cutouts. Auto & manual reset types available, widely used in small home appliances and industrial overheat protection.

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Product Description:

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Disc Thermostats – Snap Action Bimetallic Temperature Switches for Appliance & Industrial Control are compact, snap-action temperature switches built around a bimetallic disc. When temperature reaches the preset point, the disc flips instantly and opens or closes the circuit. This gives clean, reliable switching without chatter or arcing delay. Our models cover automatic reset, manual reset, and fixed or adjustable set points, with contact ratings from low signal level up to 250V 10A. They are sealed against dust and moisture where needed, and the housing can be customized for lead length, terminal type, and mounting. If you need a stable thermal switch for repeat production, this is a practical, low-cost solution.

 

Specification:

ItemSpecification
Electrical Ratings10A/16A, 250VAC
Operating Temperature:40~150℃
Temperature Tolerance:±3°C, ±5°C, ±10°C
Dielectric Strength:AC 2500V/s, no breakdown or flashover
Main Applications:Pressure cookers, water dispensers, microwave ovens, electric water heaters, electric kettles and other heating appliances

Working Principle:

The key of the Disc Thermostats – Snap Action Bimetallic Temperature Switches for Appliance & Industrial Control  is a bimetallic disc made of two metals pieace with different expansion rates. At normal temperature, the disc stays in one stable shape. As heat rises, the two layers expand at different rates, building internal stress. At the set point, the disc snaps suddenly into its opposite shape. That snap movement pushes a movable contact, opening or closing the circuit in one clean action. Because the movement is instant, there is no slow arcing or contact bounce. When temperature returns to the reset point, the disc snaps back and the contacts restore. Manual reset versions lock out until the user presses the reset button.

Features:

  • Snap action contacts. The disc flips instantly, so there is no slow arcing and no contact bounce.

  • Disc Thermostats – Snap Action Bimetallic Temperature Switches for Appliance & Industrial Control sensing. Set point is stable and repeatable. No external power needed.

  • Auto reset or manual reset. You choose the type based on your safety requirement.

  • Fixed or adjustable set point. Fixed type is good for mass production. Adjustable type is good for testing and small batch.

  • Sealed case option. Dust, moisture and light vibration will not affect the performance.

  • High contact rating. Up to 250V 10A, can switch the load directly.

  • Small size. Easy to fit into narrow space inside appliances.

  • Custom terminals and leads. 4.8mm, 6.3mm, screw, or wire lead. All can be made as your drawing.

  • Long life. 100,000 cycles minimum under normal load.

  • RoHS and REACH compliant. Ready for export markets.

Application:

Disc Thermostats – Snap Action Bimetallic Temperature Switches for Appliance & Industrial Control true snap action – instant contact separation, no chatter, longer contact life.

Bimetallic disc sensing – stable and repeatable set points, no external power needed.

Auto or manual reset – based on safety and control logic.

Fixed or adjustable set point – factory-set for volume production, or field-adjustable for flexibility.

Sealed construction options – dust, moisture, and light vibration.

High contact rating – up to 250V 10A, for direct load switching.

Compact size – fits into tight spaces in appliances and small equipment.

Custom leads, terminals, and brackets – easy to match your assembly.

Long cycle life – 100,000 operations or more under normal load.

RoHS / REACH compliant – ready for global markets.

Customization Service:

Most Disc Thermostats – Snap Action Bimetallic Temperature Switches for Appliance & Industrial Control projects are not standard. Customers come with a target temperature, a load current and a space limit. That is where we start.

Send us the set point, reset type, contact rating, terminal style, lead length and mounting shape. Our engineer will review the thermal and electrical conditions first, then recommend a disc and housing combination that fits. If the standard model cannot meet the requirement, we will modify the disc curve, contact gap or bracket tooling.

Samples are made and tested before production. We check trip point, reset point, contact resistance and life cycle. Test report goes with the samples. After approval, we lock the process and keep the set point consistent batch to batch.

Fixed set point is for volume production. Adjustable type is for field setting. Terminal, lead, bracket and housing can be tooled as your drawing.